A dremel with the pencil grinder extention and many flapper wheels. You can do the inside and out of it. Just don't shave past the inner grooves. When you take it apart you'll see the grooves. Just make it all nice and smooth on the inside and sand the outside as well. Hand sanding the outside goes a long long way.
And actually the supras' AC unit is quite easy to remove. It's all basically out in the open except for the wires to the condensor and if you plan to not use it again you can cut the problem areas with a dremel.
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